Safe Use of Telehandlers in Construction

How to Apply Safe Use of Telehandlers in Construction

Mastering the safe and effective operation of telehandlers is paramount for any construction professional. By adhering to best practices and rigorous planning, you not only mitigate significant risks of accidents and injuries but also enhance project efficiency and demonstrate your commitment to industry-leading safety standards. This guide will equip you with the practical knowledge to implement the principles outlined in the Construction Plant-hire Association's "Safe Use of Telehandlers in Construction" manual, ensuring compliance and promoting a robust safety culture on your sites.

Before You Begin

Prerequisites:

• • Knowledge: Understanding of general construction site safety procedures, basic principles of lifting equipment, and awareness of hazard identification.
• • Tools/Resources: Access to the "Safe Use of Telehandlers in Construction" manual (or relevant sections), site-specific risk assessment templates, telehandler load charts, operator training certifications, and pre-use inspection checklists.
• • Time Required: Approximately 2-3 hours for initial planning and familiarization, with ongoing time allocated for pre-use checks and monitoring.

Step-by-Step Implementation

Step 1: Conduct Comprehensive Task Planning

Initiate every telehandler operation with meticulous planning. This involves identifying the specific task, the associated hazards (e.g., ground conditions, overhead obstructions, proximity to personnel), and conducting a thorough risk assessment. Develop a clear method statement that outlines control measures and safe operating procedures. This proactive approach is crucial to prevent incidents, as poor planning is a leading cause of telehandler accidents.

Step 2: Select the Appropriate Telehandler and Attachments

Choose a telehandler and any necessary attachments (e.g., forks, buckets, work platforms, crane jibs) that are precisely suited to the task's requirements, including load capacity, reach, and site terrain. Verify that the selected equipment is compliant with relevant standards and has been maintained and inspected according to the manufacturer's recommendations and industry regulations. Using inadequately specified equipment significantly increases operational risk.

Step 3: Verify Operator Competence and Familiarization

Ensure that all telehandler operators possess valid certification and have undergone thorough familiarization with the specific machine and its attachments. This familiarization should cover the machine's operating principles, limitations, safety features, and emergency procedures. A competent and familiar operator is the first line of defense against accidents.

Step 4: Perform Rigorous Pre-Use Inspections

Before each operational period, conduct a detailed pre-use inspection of the telehandler. This checklist-based examination should cover critical components such as tires, brakes, hydraulic systems, steering, lights, audible warnings, and the condition of any attachments. Document all findings and address any identified defects before commencing work. A machine that is not fit for purpose poses an immediate safety hazard.

Step 5: Implement Safe Operating Procedures During Use

Adhere strictly to the planned method statement and safe operating procedures throughout the telehandler's use. This includes maintaining appropriate speeds, ensuring stable ground conditions, respecting load charts, maintaining safe working clearances, and using a banksman where visibility is compromised. Operators must be constantly aware of their surroundings and the machine's stability envelope.

Step 6: Monitor and Review Operations Continuously

Regularly monitor telehandler operations to ensure adherence to the plan and identify any emerging risks or unsafe practices. Supervisors must actively oversee the work, provide guidance, and be prepared to halt operations if conditions change or safety is compromised. Periodically review the effectiveness of the implemented safety measures and update plans as necessary.

Step 7: Ensure Proper Maintenance and Thorough Examination

Establish a robust maintenance schedule for all telehandlers, adhering to manufacturer guidelines and regulatory requirements. Schedule regular thorough examinations by a competent person to ensure the machine's continued structural integrity and safe operation. Proactive maintenance and examination are