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AASHTO D41/D41M

Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing

AASHTO
Engineering
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Dec 11, 2025

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FolderCivil Engineering
Sub-domainMaterials Science
TypeStandard Specification
Year2011
StatusActive
LevelIntermediate
Summary

This specification defines the requirements for asphaltic primers used in roofing, dampproofing, and waterproofing applications, covering material properties, testing methods, and classification into two types.

D41/D41M: Standard Specification for Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing

When specifying materials for long-lasting and effective building envelope protection, understanding the foundational components is essential. AASHTO's D41/D41M: Standard Specification for Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing provides an authoritative benchmark for a critical material that ensures the performance and durability of countless structures. This standard is indispensable for engineers and designers involved in protective coating applications.

What is D41/D41M?

AASHTO standard D41/D41M establishes comprehensive requirements for asphaltic primers vital for roofing, dampproofing, and waterproofing applications. Originating from industry consensus and rigorous testing, its primary purpose is to define the quality and performance characteristics of primers intended for use with asphaltic materials to create robust moisture barriers on various substrates.

Scope & Purpose

This industry-leading standard governs the properties and performance criteria for asphaltic primers designed to promote adhesion between asphaltic membranes and underlying surfaces. It specifically addresses primers used in conjunction with asphaltic roofing, dampproofing, and waterproofing systems, applicable to concrete, masonry, metal, and existing asphalt surfaces. The standard outlines requirements for physical and chemical properties, ensuring the primer adequately prepares surfaces for subsequent protective layers. It does not, however, cover the asphaltic membranes themselves or the application procedures.

Who Must Comply?

  • Primary audience: Materials Engineers, Quality Control Inspectors, Construction Managers, Roofing Contractors, Waterproofing Specialists, and Specification Writers.
  • Industries affected: Construction, Building Materials Manufacturing, Infrastructure Development, and Architectural Design.
  • Compliance nature: Typically mandatory when specified in project bid documents and contract requirements.
  • Enforcement: Compliance is generally enforced by project owners, engineers of record, and third-party inspection agencies through material submittals and on-site quality control.

Key Requirements Overview

Professionals relying on D41/D41M must ensure the asphalt primer meets stringent quality benchmarks. The standard requires specific limits on water content, ensuring optimal performance. Key provisions include defining precise Saybolt Furol viscosity ranges, differentiating between Type I (higher solvent) and Type II (lower solvent) primers to suit various application needs. Furthermore, the specification mandates distillation characteristics, detailing the percentage of volatile components and the properties of the remaining asphalt residue, including penetration and solubility, to guarantee a stable and effective bond.

Related Standards & References

AASHTO D41/D41M is often used in conjunction with other ASTM standards that detail the testing methodologies for the specified properties. Complementary standards such as ASTM D5 (Test Method for Penetration of Bituminous Materials), ASTM D88 (Test Method for Saybolt Viscosity), and ASTM D402 (Test Method for Distillation of Cutback Asphaltic Products) are crucial for verifying compliance with the physical and chemical requirements outlined in D41/D41M. These referenced methods provide the proven procedures necessary for accurate material assessment.

Copyright & official sources

This page provides educational summaries and compliance aids. For the official, legally binding standard text, please purchase the current edition from the original publisher. Acquiring original publications supports continued standards development and ensures you have the complete, authoritative document.